NFTN Newsletter – August 2012

The NFTN newsletter serves to inform its stakeholders on activities and events happening under the 7 identified areas of importance to the South African foundry industry. For each of these areas a web page have been created to inform the industry and also act as a platform for stakeholder engagement. For this purpose please register here for the areas that you would be interested in or would like to be involved in.


Metal Casting Conference

Environment and Waste Management

Manufacturing Competitiveness Enhancement Programme (MCEP)


NFTN is fully aware of the challenges experienced by foundries in their daily operations on environmental matters and requirements in this regard by Government. As part of responding to these challenges a document has been compiled – “Environmental Guideline document for foundry operations with the focus on the NEW: Waste Act and NEW: Air Quality Act”. The main objective of the document is to assist foundries in understanding and complying with the current environmental legislation. This document will be ready for distribution in hard copy format by the end of September.

To view the contents of the document click here.

Environmental and waste management documents on site

Skills Development and Training

Gauteng Foundry Training centre


The Gauteng Foundry Training centre is a joint initiative of the Gauteng Department of Economic Development (GDED), National Foundry Technology Network (NFTN) and Ekurhuleni East College for FET (EEC) and the South African Institute Foundrymen (SAIF). The vision for the Gauteng Foundry Training Centre (GFTC) is to create a hub for foundry related skills training and technology transfer in the greater Gauteng region, offering facilities and infrastructure for both theoretical and appropriate practical training.

After conducting a feasibility study in 2011 and consulting with all respective stakeholders, it was decided to house the training centre at the Ekurhuleni East College (Kwa Thema campus). This was a strategic decision taking into account that more than 50% of the foundries are situated in the area and that EEC is already hosting a similar centre for the Tooling industry. Due to unforeseen delays the training centre will only open its doors in the last quarter of 2013 and not in March as was previously communicated. Until then the management committee of the training centre is in the process to make building alterations and equip the centre, to appoint a training centre manager and build closer relations between the college and the foundries in Gauteng. The industry shall be kept informed on the progress of this project.

SAIF is the official partner of NFTN to deliver training and skills development programmes to the industry. Please click here to view the SAIF website for training currently taking place in the industry.

Metal Casting Conference

Human Capital Development documents on site

Energy Management

Meeting with the Energy Intensive User Group

On 14 July 2012 a delegation of foundry stakeholders met with the Energy Intensive User Group (EIUG) for a feedback session on a study EIUG conducted on municipal tariffs.
The scope of the study was:

  • The study is not to show cheapest or most expensive tariff.
  • The work to date has been to develop an agreed upon methodology to compare dissimilar tariffs with a minimum of bias.
  • The current work has focused on establishing the current state of affairs and highlighting trends.

To view the presentation please click here

Energy Management documents on site


Capital and Investment

Don’t miss out on cash incentives

Three important questions to determine whether your business may be eligible for cash based incentives:

  • Do you have a manufacturing business?
  • Are you currently spending money to improve the plant?
  • Has commissioning taken place from 30 May, or will assets be commissioned into the near future?

If you have answered “YES” to these questions, then there is a very good possibility that you will be able to access one of the lucrative cash-based incentives offered by the Department of Trade and Industry (the dti). The dti launched the Manufacturing Competitiveness Enhancement Programme (MCEP) in May 2012 and applications may be submitted from 4 June 2012 to 31 March 2018.

Existing entities involved in Manufacturing, Engineering & Support Services and Conformity assessment agencies servicing the manufacturing sector may apply for MCEP. The cash-based cost-sharing incentive will be calculated at 7 – 15 % against the Manufacturing Value Add (MVA*) per the last 2 years’ Audited Financial Statements (AFS).

The benefit can be utilised across one or a combination of the Production Incentive components – click here for more information

Support to access Government Incentive Programmes

It is difficult for foundries to access incentive programmes due to the time-consuming requirements to submit documentation for these. NFTN and its partners have thought it wise to make foundries aware of a number of companies that are able to assist with this. In this newsletter we would like to introduce you to IQUAD Group Limited.

IQUAD Group Limited, a diversified group of specialist financial and business services companies, is listed on the Johannesburg Stock Exchange. The Group operates nationally through its subsidiary companies in Johannesburg, Cape Town, Durban, Port Elizabeth and East London. IQUAD enable clients to obtain the maximum benefits and refunds from government and Department of Trade and Industry (DTI) incentive programmes such as:

For support in obtaining access to these incentive programmes please contact: Madelein Parsons on 031 583 0900.

Capital and Investment documents on site

Technology, Innovation and Competitiveness

Baseline Assessments a.k.a. Benchmarking

NFTN has been active in a broad based benchmarking exercise to enable the South African foundry industry to be benchmarked against internationally accepted norms since 2009. Early in 2012 a number of foundries have been benchmarked. Many foundrymen have asked: What is the point of a Baseline assessment also known as a Benchmarking Exercise? Does it add value to my business? Are the results correct and meaningful? How is my foundry data kept confidential in the report released to the other participating foundries? If you have been asking yourself these questions please read more.

Another step towards increasing S.A foundry competitiveness

South African foundries producing High Chromium White Irons receive funded measured datasets for 8 alloys from the NFTN. The project was initiated by Ametex and foundries in South Africa producing High Chromium white Irons including Mintek and the NFTN. A consortium was thus established and all foundries in the consortium are user of MAGMA 5 casting process simulation software.

Read more

Mobilisation fund – NFTN support to foundries

A number of foundries have now already made use of the NFTN mobilisation support programme. This scheme is intended to support non-routine competitiveness improvement or development projects within individual foundries through a partial financial contribution by the NFTN to the cost of the projects. Note that the scheme is NOT applicable to routine tests or analysis but for matters such as:

  • problem solving
  • new product development
  • casting simulation
  • productivity improvement.

If you are interested in finding out more about this fund please contact us

Technology, Innovation and Competitiveness documents on site

Localisation and Market Development

Engagement with the Valve industry

As part of the Localisation and Market Development, NFTN in partnership with SAIF have been engaged with the Valve and Actuator Manufacturers Cluster of South Africa (VAMCOSA) to maximise the opportunities for localisation of Valve manufacturing for government spent in South Africa. Industry members are invited to attend on the 28th August 2012 at the READING COUNTRY CLUB at 17h30. The designation process will dictate that valves will be purchased from local manufacturers for government funded projects, ensuring that castings are sourced from local foundries.

For maximum benefit of the event Henk Langenhoven, who is the Corporate Specialist for Supplier Development Localisation, Eskom will be doing the presentation.

WHO SHOULD ATTEND? All foundries supplying or planning to supply to Valve Manufacturers

For presentation details click here.

Must see, best practice

Click here to see a video of a jobbing foundry that implemented a range of technology solutions to address efficiency, productivity and greener production. Benton Foundry, is a jobbing foundry producing for the valve industry amongst others. Their facility is equipped with the latest foundry technology to ensure that their castings are produced with unrivalled quality, faster turnaround and lower total cost. Their continual capital investment programme enables them to handle orders of 50 moulds with the same speed and accuracy as foundries with a 2500 mould order. Production is optimised every step of the way converting jobs to automatic core and moulding machines, adding impressions to the tooling, eliminating unnecessary cores, or just making the jobs more foundry-friendly.

Localisation and market development documents on site

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Input material documents on site

UPCOMING EVENTS